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  • Agni Steels Sponge Iron Manufacturing Process - YouTube

    Nov 02, 2017· Right from the selection of high grade iron ore and coal, we use only the finest raw material for production. Sponge Iron (DRI) is the main constituent in pr

  • OPERATIONAL ASPECTS OF SPONGE IRON PRODUCTION IN

    1. Krupp Sponge Iron Process The Krupp. Sponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets (Fig. 1). The feed is introduced together with reducing and de-sulphurizing agents (lime-stone or raw dolomite) into an inclined rotary kiln, heated counter current to the flow of hot gas and reduced to form sponge

  • PowerPoint Presentation

    It produces pig iron, coke and chrome ore. In 2011-12, the company recorded revenues of US$ 281.5 million. It has two manufacturing facilities in Odisha. The plant at Kalinganagar has an annual production capacity of 225,000 tonnes of pig iron, 400,000 tonnes of coke, 50,000 tonnes of ferro-chrome and 300,000 tonnes of sponge iron.

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  • (PDF) Different processes of Sponge Iron production A Review

    Feb 22, 2013· Download full-text PDF. Download full-text PDF. Join for free. 2D CFD model of rotary kiln of sponge iron process is developed to study the effects of angle of inclination, number of

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  • 5,000+ Sponge PPTs View free & download PowerShow

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  • Control of Pollution in the Iron and Steel Industry

    Comparison of Production Costs for Hot Metal and Sponge Iron. Cokemaking International, Vol. 10, 1, pp. 28-34.[This article shows the current state of development of the ore reduction processes, and a comprehensive discussion of new processes of direct reduction iron(DRI)].

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  • Iron and Steel Manufacturing - IFC

    direct reduced iron. BOF is typically used for high-tonnage production of carbon steels, while the EAF is used to produce carbon steels and low-tonnage specialty steels. An emerging technol-ogy, direct steel manufacturing, produces steel directly from iron ore. This document deals only with integrated iron and steel manufacturing;

  • SPONGE IRON PRODUCTION FLOW CHART Raw Material

    SPONGE IRON PRODUCTION FLOW CHART Raw Material Feeding to Kiln (Iron Ore, Coal, Dolamite) Rotary Kiln (Conversion of Raw Iron Ore into Sponge Iron) Cooler (Sponge Iron Cooling below 100deg by external Water Cooling) Intermediate Bin Desired Quality (for Blending) Screening in Product House

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  • Pig Iron Manufacturing Process - 911metallurgist

    Mar 20, 2017· Pig Iron Manufacturing Process. Post navigation if 0.2694 lb. of carbon were charged per pound of pig steel reduced, theoretically the product would be free from carbon. If 0.2794 lb. of carbon were used in the charge the product would contain 1.00 per cent, carbon. not so great an opportunity for the iron to come in contact with the

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  • Steel making process ArcelorMittal

    Steel is produced from iron ore or scrap. Iron ore is a mineral aggregate that can be converted economically into iron. The quality of the iron ore is mainly determined by its composition; a high iron content and low sulphur and phosphorus contents are favorable. Iron ore can be found all over the world, but its iron

  • All about Iron Ore Reserves and Production in India, new

    Feb 25, 2021· Hematite is a better quality and lumpy in nature and is used by steel and sponge iron manufacturing industries of India. Magnetite is valuable as the content of iron

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    Iron ore mining Industry Research , Global Mine Level Cost - This report provides a breakdown of mining cash costs per tonne for individual iron ore operations, company production and country production. Timetric's analysis covers 70 iron ore operations accounting for over 1,300Mt of iron ore production globally, the majority of which is export production.

  • Sponge Iron Industry - SlideShare

    Nov 17, 2012· Pollution from the sponge iron industries is the core reason whycommunities rise in arms against this industry. 26 27. Various CSE Reports of 2008 inform us1. In Odisha, women from the Bonai Vana Suraksha Committee marched up to the District Collector with samples of soil, water and grain to protest against sponge iron plants.2.

  • Direct reduced iron - Wikipedia

    Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) into iron by a reducing gas or elemental carbon produced from natural gas or coal.Many ores are suitable for direct reduction. Direct reduction refers to solid-state processes which reduce iron oxides to metallic iron at temperatures below the melting

  • Sponge Iron Iron Steelmaking - Scribd

    sponge iron.pptx - Free download as Powerpoint Presentation (.ppt / .pptx), PDF File (.pdf), Text File () or view presentation slides online. altrnative iron production

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  • TMT Bars Manufacturing Process - JSW Neosteel

    This causes reduction of iron ore and the iron in the ore and sinter is melted out to form a pool of molten metal in the bottom, or hearth, of the furnace. The limestone combines with impurities and molten rock from the iron ore and sinter, forming a liquid slag' which, being lighter than the metal, floats on top of it.

  • Sponge iron making process - SlideShare

    Nov 09, 2014· Making process iron ore to sponge iron No Downloads. Views. Total views. 16,634 On SlideShare. 0 From Embeds. 0 Number of Embeds. 11 Actions. Shares. 0 Scribd - Free 30 day trial. Sponge Iron Industry susmitadasgupta. Midrex shaft

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    It has a 2,40,000 TPA Coke Oven Plant and 2 X 100 TPD Sponge Iron unit. Here, we also have a DI fittings and Accessories plant and one 9MVA Ferro-Alloy producing unit. A 12 + 5 MW Waste Heat Recovery Power Plant is also located here, which generates power using the waste heat of Coke Oven Plant and Sponge Iron Plant. Address. Vill - Kasberia

  • Detailed Project Report

    3.5.1 Manufacturing Process of Sponge Iron (DRI) 31 3.5.2 Manufacturing process of Pig Iron through Mini Blast Furnace 37 3.5.3 Process and Process Flow diagram of Iron Ore and other Mineral Ore Beneficaiton Plant 42 3.5.4 Process and Process Flow diagram of Coal Washery 49

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  • Basic Training in Foreign Object Damage Prevention

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  • Direct Reduced Iron and its Production Processes IspatGuru

    Mar 16, 2013· Direct reduced iron (DRI) is the product which is produced by the direct reduction of iron ore or other iron bearing materials in the solid state by using non-coking coal or natural gas. Processes which produce DRI by reduction of iron ore below the melting point of the iron are normally known as the direct reduction (DR) processes.

  • Energy survey of the coal based sponge iron industry

    Sep 01, 2015· The Indian Government has recognized sponge iron as a vital sector for growth of Indian steel industries. At present, India is largest producer of sponge iron with a largest number of coal based sponge iron plant of total capacity around 12.8 million ton. Sponge iron manufacturing units looked profitable since beginning of the nineties.

  • SPONGE IRON Lloyds Metals

    Sponge iron making is a process in which iron ore lumps (typically 5mm-18mm size) are tumbled with a select grade of iron-coking coal little dolomite inside an inclined rotary kiln and control combusted in the presence of air for about 12 hours before the products are air cooled, magnetically separated, screened and size wise in finished

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  • manufacturing process of sponge iron seminar ppt

    iron and steel manufacturing process.ppt - Free download as Powerpoint Presentation (. ppt), PDF File (.pdf), Text file () or view presentationThis technique produces 97.0 percent pure iron, which is called, solid Sponge Iron. Smelting Reduction Technologies In this process, the hot metal (liquid

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  • Steel industry Analysis - SlideShare

    Nov 26, 2013· Essar Steel: sponge iron, steel and iron ore pellets. Rashtriya Ispat Nigam Ltd: liquid steel. Bhushan Power & Steel Ltd: iron Ore Beneficiation. Lloyds Steel: corrugated sheets and steel coils. Steel Authority of India Limited: steel and iron. 4. Reasons for Growth of the Indian Steel Industry: Abundant resources of iron ore.

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